The properties of permanent magnets and magnetic powder generally, include a rare-earth metal, as well as Iron (Fe) and Boron (B). More commonly used rare-earth metal is Neodymium (Nd). These materials are derived from the strong magnetocrystalline anisotropy and high saturation magnetization of the compound E2Fe14B1.
Newland powders areeasily ready for making bonded permanent magnets. We make our powders using a process known as “Jet Casting”. It involves melting an ingot of NdFeB, and then shooting the metalunder high pressure onto the surface of a rotating metal wheel that is kept at cool temperatures while the molten metal is cooled.
The material solidifies into a small metal ribbon that is about 35 µm (micrometers) thick and 13 mm wide. By controlling variables such as the flow rate of the metal, the wheels rotating speed, the cooling rate; we can achieve optimum magnetic properties.
The product range of our magnets covers three kinds of magnetic powder, and all kind of bonded magnets. They can be used in the automobile industry, office automation, electric toys and magnetic curing products,etc. because they have high quality and high strength and they can be made into complicated shapes.
The product range of our magnets covers three kinds of magnetic powder, and all kind of bonded magnets. They can be used in the automobile industry, office automation, electric toys and magnetic curing products,etc. because they have high quality and high strength and they can be made into complicated shapes.
The types of magnetic powders we can offer are:
– Bonded neodymium magnetic powder
– Neodymium powder with adhesive
– Magnetic Plastic Particles
Bonded neodymium magnetic powder is a kind of powder material commonly used in the preparation of magnetic materials, and its main components include neodymium-iron-boron (NdFeB) magnetic powder and binder. Bonded Nd magnetic powder is usually made of fine NdFeB magnetic powder particles mixed with binder and processed through molding, pressing and sintering. The bonded NdFeB magnetic powder is characterized by strong magnetic properties, strong bonding and good molding properties, and is widely used in the preparation of various magnetic parts.
| Grade | Magnetic Performance Parameters | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Br | Hcb | Hcj | BH(max) | Temp | |||||
| T | KGs | KA/m | KOe | KA/m | KOe | KJ/m3 | MGOe | ℃ | |
| ZRK-B-16M | 0.87-0.92 | 8.7-9.2 | 475-555 | 6.0-7.0 | 710-800 | 9.0-10.0 | 124-132 | 15.5-16.5 | 120-160 |
| ZRK-B-15M | 0.84-0.90 | 8.4-9.0 | 460-540 | 5.8-6.8 | 700-784 | 8.5-9.5 | 118-123 | 14.8-15.4 | 120-150 |
| ZRK-B-13M | 0.80-0.84 | 8.0-8.4 | 440-520 | 5.5-6.5 | 680-760 | 8.5-9.5 | 101-105 | 12.8-13.3 | 120-150 |
| ZRK-B-12M | 0.77-0.81 | 7.7-8.1 | 440-520 | 5.5-6.5 | 616-696 | 7.7-8.7 | 95-99 | 11.9-12.4 | 120-150 |
| ZRK-B-11M | 0.76-0.80 | 7.6-8.0 | 400-480 | 5.0-6.0 | 600-680 | 7.5-8.5 | 88-93 | 11.0-11.3 | 100-120 |
| ZRK-B-10M | 0.73-0.80 | 7.3-8.0 | 360-440 | 4.5-5.5 | 530-620 | 6.8-7.8 | 80-84 | 10-10.3 | 100-120 |
| ZRK-B-9M | 0.70-0.80 | 7.0-8.0 | 360-440 | 4.5-5.5 | 530-620 | 6.8-7.8 | 71-76 | 9.0-9.6 | 90-110 |
| ZRK-B-8M | 0.70-0.80 | 7.0-8.0 | 320-400 | 4.0-5.0 | 435-515 | 5.5-6.5 | 61-67 | 7.8-8.4 | 80-100 |
| ZRK-H-15M | 0.88-0.93 | 8.8-9.3 | 456-504 | 5.7-6.3 | 544-624 | 6.8-7.8 | 118-123 | 14.8-15.4 | 120-150 |
| ZRK-A-14M | 0.81-0.87 | 8.1-8.7 | 480-560 | 6.0-7.0 | 944-1024 | 11.8-12.8 | 110-115 | 13.8-14.4 | 140-180 |
| ZRK-A-11M | 0.73-0.79 | 7.3-7.9 | 464-512 | 5.8-6.4 | 1000-1120 | 12.5-14.0 | 92-95 | 11.4-11.8 | 120-150 |
| ZRK-ES-8M | 0.97-1.03 | 9.7-10.3 | 184-240 | 2.3-3.0 | 200-280 | 2.5-3.5 | 63-66 | 7.9-8.2 | 90-110 |
EP series NdFeB adhesive mixing powder instructions for use:
1. EP series products have lumps, which is a normal phenomenon, it is recommended to sieve before use.
2. Due to the different equipment and products, the following curing conditions are for reference only.
| Grade | Magnetic Performance Parameters | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Br | Hcb | Hcj | BH(max) | Temp | |||||
| T | KGs | KA/m | KOe | KA/m | KOe | KJ/m3 | MGOe | ℃ | |
| B-16EP | 0.67-0.72 | 6.7-7.2 | 412-490 | 5.2-6.2 | 713-792 | 9.0-10.0 | 81-84 | 10.3-10.7 | 120-160 |
| B-15EP | 0.65-0.70 | 6.5-7.0 | 410-475 | 5.0-6.0 | 673-752 | 8.5-9.5 | 76-80 | 9.7-10.1 | 120-150 |
| B-13EP | 0.62-0.65 | 6.2-6.5 | 365-443 | 4.6-5.6 | 635-712 | 8.0-9.0 | 68-72 | 8.8-9.1 | 120-150 |
| B-12EP | 0.60-0.64 | 6.0-6.4 | 348-428 | 4.4-5.4 | 554-675 | 7.0-8.5 | 65-68 | 8.2-8.6 | 120-150 |
| B-11EP | 0.59-0.63 | 5.9-6.3 | 330-410 | 4.2-5.2 | 554-635 | 7.0-8.0 | 60-64 | 7.6-8.0 | 100-120 |
| B-10EP | 0.58-0.62 | 5.8-6.2 | 320-400 | 4.0-5.0 | 554-635 | 7.0-8.0 | 55-58 | 7.0-7.4 | 100-120 |
| B-9EP | 0.56-0.61 | 5.6-6.1 | 300-380 | 3.8-4.8 | 515-600 | 6.5-7.5 | 51-54 | 6.4-6.8 | 90-110 |
| B-8EP | 0.56-0.60 | 5.6-6.0 | 285-360 | 3.6-4.6 | 435-515 | 5.5-6.5 | 45-50 | 5.8-6.2 | 80-100 |
| H-15EP | 0.68-0.73 | 6.8-7.3 | 400-440 | 5.0-5.5 | 544-624 | 6.8-7.8 | 77-81 | 9.7-10.2 | 120-150 |
| A-14EP | 0.64-0.68 | 6.4-6.8 | 440-488 | 5.5-6.1 | 920-1000 | 11.5-12.5 | 74-76 | 9.3-9.6 | 120-160 |
| A-11EP | 0.59-0.64 | 5.9-6.4 | 392-440 | 4.9-5.5 | 960-1080 | 12.0-13.5 | 59-62 | 7.4-7.6 | 120-150 |
| ES-8EP | 0.80-0.90 | 8.0-9.0 | 160-240 | 2.0-3.0 | 200-280 | 2.5-3.5 | 55-58 | 6.9-7.2 | 90-110 |
PA12 series NdFeB granule material use instructions:（Granule material needs to be dried before use, due to the different equipment and products, the following conditions are for reference only.）
1. Drying temperature: 80-110 ℃; drying time: 2-8 hours.
2. Mold temperature and barrel temperature for injection molding products:
| Area | H4 | H3 | H2 | H1 |
|---|---|---|---|---|
| Temperature | 190℃ | 220℃ | 230℃ | 220℃ |
| Grade | PA0709 | PA0608 | PA0508 | |||
|---|---|---|---|---|---|---|
| Property | Test Method | Parameter | Unit | PA12 | PA12 | PA12 |
| Magnetic Performance | ASTM-A977 | Br | (mT) | 540~600 | 510~560 | 490~530 |
| (Gs) | 5400~6000 | 5100~5600 | 4900~5300 | |||
| Hcb | (KA/m) | ≥360 | ≥340 | ≥303 | ||
| (Oe) | ≥4500 | ≥4300 | ≥3800 | |||
| Hcj | (KA/m) | ≥680 | ≥640 | ≥600 | ||
| (Oe) | ≥8500 | ≥8000 | ≥7500 | |||
| (BH)max | (KJ/m3) | 54.4~58.4 | 46.4~50.4 | 42~46 | ||
| (MGOe) | 6.8~7.3 | 5.8~6.3 | 5.3~5.8 | |||
| Physical Characteristics | ASTM-D792 | Mold Density | (g/cm3） | 5.20~5.35 | 5.10~5.30 | 5.00~5.25 |
| ASTM-D1238 | MFR | (g/10min) 230˚C*5kg | 450 | 500 | 500 | |
| ASTM-D570 | Moisture | (ppm) | 35 | 35 | 35 | |
| ASTM-D790 | Bending Strength | (Mpa) | 110 | 110 | 110 | |
| ASTM-D638 | Tensile Strength | (Mpa) | 60 | 60 | 60 | |
| ASTM-D256 | Impact Strength | (KJ/m3) | 13 | 13 | 13 | |
| ASTM-D955 | Shrinkage | (%) | 0.4 | 0.4 | 0.4 | |
| ASTM-D648 | Deformation Temp | (˚C） | 130 | 130 | 130 | |
| ISO11359 | Linear Expansion | (1/˚C) | 3.50E-05 | 3.50E-05 | 3.50E-05 |
PPS series NdFeB granule material use instructions：(Granule material needs to be dried before use, due to the different equipment and products, the following conditions are for reference only.)
1. Drying temperature 100-120 ℃; drying time: 2-8 hours.
2. Mold temperature and barrel temperature for injection molding products:
| Area | H4 | H3 | H2 | H1 |
|---|---|---|---|---|
| Temperature | 285℃ | 295℃ | 305℃ | 315℃ |
| Magnetic Performance | ASTM-A977 | Br | (mT) | 500-550 | 520~570 | 480-530 |
|---|---|---|---|---|---|---|
| (Gs) | 5000-5500 | 5200~5700 | 4800-5300 | |||
| Hcb | (KA/m) | ≥360 | ≥340 | ≥340 | ||
| (Oe) | ≥4500 | ≥4300 | ≥4300 | |||
| Hcj | (KA/m) | ≥880 | ≥640 | ≥640 | ||
| (Oe) | ≥11000 | ≥8000 | ≥8000 | |||
| (BH)max | (KJ/m3) | 45.6-50.4 | 46.4-51.2 | 40.0-44.8 | ||
| (MGOe) | 5.7~6.3 | 5.8~6.4 | 5.0~5.6 | |||
| Physical Characteristics | ASTM-D792 | Mold Density | (g/cm3） | 5.20~5.40 | 5.20~5.40 | 5.10~5.30 |
| ASTM-D1238 | MFR | (g/10min) 330˚C*5kg | 76 | 75 | 85 | |
| ASTM-D570 | Moisture | (ppm) | 15 | 15 | 15 | |
| ASTM-D790 | Bending Strength | (Mpa) | 85 | 85 | 100 | |
| ASTM-D638 | Tensile Strength | (Mpa) | 60 | 60 | 70 | |
| ASTM-D256 | Impact Strength | (KJ/m3) | 8 | 8 | 11 | |
| ASTM-D955 | Shrinkage | (%) | 0.2 | 0.2 | 0.2 | |
| ASTM-D648 | Deformation Temp | (˚C） | 230 | 230 | 230 | |
| ISO11359 | Linear Expansion | (1/˚C) | 1.30E-05 | 1.30E-05 | 1.70E-05 |
1. Alloy melting
According to the customer’s demand to choose the right composition for vacuum melting into alloy ingot or alloy sheet.
2. Rapid Stripping
According to the process requirements for fast quenching and stripping to achieve stable quality products.
3. Granularity Crushing
Provide suitable particle size and reasonable ratio of particle size according to customer’s requirement.
4. Inspection and shipment
A series of standardized tests such as magnetic properties, physical properties, etc. to ensure the quality of the products.
Rich production experience – Specialized in the production and research of NdFeB magnetic powder.
Professional design and R&D capability – can be customized according to customers’ requirements.
Standardized management system-ISO9001, ISO14001 and other systems to ensure product quality.
Advanced testing equipment-Equipped with complete testing equipment to meet the different needs of the products.
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