Our RD center has more than ten engineers and professional technicians.
Our RD center is committed to magnetic device R&D and innovation, and strive to become the top domestic and international magnetic device suppliers. After more than 10 years of research and development, the team has the ability to provide customers with high quality devices, technical consulting services, and the ability to solve customer pain points. Our R&D team is proficient in a variety of software, covering modeling, permanent magnet simulation, mold flow analysis, rendering and other modules, as well as a variety of machining processes, various types of molding processes, magnetic circuit layout design, engineering and assembly processes and other skills. We are able to efficiently combine the application requirements of customers, improve the overall competitiveness of products through process innovation, design optimization, and provide a strong guarantee for the research and development of all kinds of new applications of devices on the ground molding.
Our R&D team focuses on permanent magnet drive series: permanent magnet removal and filtration, permanent magnet adsorption series, magnetic consumer products series. It has been widely used in new energy materials and equipment, automation equipment, chemical industry, medical care, daily civilian and other fields.
The R&D center has been authorized more than 100 patents at home and abroad, including four invention patents, 67 utility model patents and 35 appearance patents.
At the same time, our R & D team helps the R & D projects of universities and colleges (Peking University, Zhejiang University, etc.), and participates in the design of permanent magnetic devices for many scientific research projects, and provides magnetic devices that meet the needs of the projects, and assists in the successful completion of the projects.
Our R&D test center is equipped with Hexagon three-seat meter, three-dimensional magnetic field distribution scanner, magnetic declination tester and other high-precision test equipment, which can provide effective data for the verification of technical requirements of the device.
We can analyze the functional parameters of permanent magnet components with the help of professional permanent magnet simulation software:
Case 1: Simulation of the theoretical magnetization of the end face of a shaft-filled magnet along the measuring line.
Case 2: plane bipolar suction cups in the 0.1-1.6mm different pitch, the suction force can produce simulation.
Case 3: Torque simulation of permanent magnet disk coupling under different gaps, dynamically observe the magnetic lines of force change with the rotation of the product
Case 4. Permanent magnet MRI project Observation of the uniformity of surface magnetism within a virtual sphere with a diameter of D40mm in the center of the product bore.
By utilizing permanent magnet simulation software in the early stages of project development, a better solution can be selected and combined with actual product validation, which can greatly save the project development cycle and development costs.
Demonstration of product assembly steps by explosion simulation with 3D modeling software:
Product specification: ø338xø100×175; weight: 93554.9g
Magnet specifications:
inner magnet: N48H (single magnet weight: 1316.26g; total weight: 13162.6g) Total: 10 pcs.
External Magnet: N48H (Single Magnet Weight: 1297.09g; Total Weight: 20753.4g) Total: 16 pcs.
This video starts at 1:35 seconds for assembly:
1, The outer ring magnets ①, ③, ⑤, ⑦, ⑨, ⑪, ⑬, ⑮N poles face inward (spaced assembly) and are glued to the outer substrate and screwed and locked in place.
2, the outer magnet ②, ④, ⑥, ⑧, ⑩, ⑫, ⑭, ⑯ N-pole facing inward (spaced assembly) and the outer substrate with glue and screws to fix and lock.
3、After the outer magnet is fixed, put on the outer steel ring and fix it with screws on the bottom plate and lock it tightly.
4, the inner ring magnet ①, ③, ⑤, ⑦, ⑨ N-pole inward (spaced assembly) and the inner substrate with glue and screws fixed and locked.
5, the inner ring magnet steel ②, ④, ⑥, ⑧, ⑩ N-pole inward (spaced assembly) and the inner substrate with glue and screws fixed and locked.
6, the inner ring of magnets fixed on the inner steel ring and in the bottom plate with screws and lock.
7、Magnet serial number and magnetization direction are shown in the figure below.
For Fast Moving Consumer Goods In the design stage of the project, we can use professional rendering software to render the appearance of the finished product to view the appearance of the product in order to beautify the appearance of the design stage, saving the time and cost of the project for design changes.
Case:
One of the GPS tracker storage boxes designed by our company is made of plastic parts, each part is hinged, equipped with permanent magnetic suction cups, which can be applied to different adsorption positions on the car. In the video, adjust the material, texture and other parameters of the product to see a more beautiful appearance.
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